Виды фактур поверхности камня

Виды фактур поверхности камня

Для достижения художественной выразительности изделий или сокрытия дефектов сырья в камнеобрабатывающей промышленности применяется фактурирование поверхностей изделий.

Не существует универсальных решений для декорирования всех  пород камня. Это зависит от назначения применяемого материала и его физических свойств. Так, например, при изготовлении каменных ступеней для лестницы необходимо придавать шероховатую поверхность камня – для достижения противоскользящего эффекта. В то время как, столешнице необходима глянцевая поверхность. При использовании пористых пород достижение глянцевой поверхности будет затруднительно и требует использования специализированных затирок, но эффект все равно не будет идеальным, поэтому в данном случае рациональнее использовать рельефную фактуру.

Данное исследование посвящено выявлению наиболее популярных фактур камня, которые применяются в основном для облицовочного сырья: мрамор, гранит, известняк, оникс и др.

Фактура – видимое строение поверхности материала. По характеру поверхности различают две группы фактур: гладкие (от шероховато-ровных до зеркально-блестящих) и рельефные (с разной высотой и разнообразным характером  рельефа). [1]

Наиболее часто применяемая фактура камня – это полированная фактура. Полированная фактура - гладкая поверхность камня с зеркальным блеском, четко отражающая детали предметов. Выявляет природный цвет и текстуру камня. [2] . Данный вид фактуры применяется как для экстерьерных решений, так и для интерьерных, в том числе активно применяется в предметах мебели, ДПИ и ювелирных изделиях.

Следующим видом фактурных поверхностей камня являются матовые поверхности. Применение данной фактуры целесообразно для монохромных камней. Изделия с такой поверхностью могут использоваться как во внешней отделке, так и во внутренней.

       

а                                              б   

 Рисунок 1. Виды фактуры камня: а – полированная; б –  в интерьере

Шлифованная фактура – ровная (высота рельефа не должна превышать 0,5 мм), слегка шероховатая поверхность камня со следами обработки абразивным инструментом. Достигается шлифовкой поверхности изделия после распиловки. В зависимости от зернистости абразивного материала, степень увеличения или уменьшения шероховатости поверхности варьируется. Подобная обработка применяется для светлых пород природного камня с невыраженным рисунком.

       

Рисунок 2. Лощенная фактура

 

Лощеная фактура представляет собой последнюю стадию шлифования. Полученная поверхность довольно гладкая, но не имеет зеркального блеска. Лощеная фактура хорошо открывает рисунок камня. Образуется путем обработки более тонкими абразивами.

 

Рисунок 3. Шлифованная фактура

 

Пескоструйная обработка для получения данной поверхности используется струя воздуха высокого давления с добавлением свободного абразива. Поверхность природного камня обретает равномерную шероховатость. Данный вид обработки подходит для труднодоступных мест.

 

Рисунок 4. Поверхность камня после пескоструйной обработки

 

Галтованная поверхность –  это имитация камня, изношенного от долгого пребывания в воде. Каменные детали помещаются в барабан галтовочной машины. При вращении барабана куски камня бьются друг об друга. Острые части закругляются, поверхность получается плоская с выбоинами.

     

Рисунок 5. Галтованная поверхность камня

 

         Другой вид фактурных поверхностей – это рельефные фактуры. Пиленая фактура – рельеф поверхности до 2мм, выявляет  следы после распила каменного сырья штрипсовой или дисковой пилой. На поверхности явно видны прямые или закругленные полосы – следы механической обработки. Применение в качестве абразивного материала стальной дроби повышает декоративность фактуры, создавая на ней дополнительный рельеф, а распиловка с использованием армированных пластин из твердого сплава наоборот дает более гладкую поверхность. Материал с такой обработкой применяется для облицовки, преимущественно для наружных работ.

 

Рисунок 6. Пиленная поверхность камня

 

Термообработанная фактура - такая фактура камня достигается воздействием пламени высокой температуры, от нагрева зерна камня отслаиваются, образуя поверхность со следами отшелушивания. Данный вид обработки наиболее предпочтителен для гранита. Зернистость получаемой фактуры зависит от размеров кристаллов гранита и продолжительности воздействия пламени на поверхность. Для проявления цвета камня потерявшего краски после термообработки применяются специальные химические составы. Иногда для сглаживания острых кристаллов поверхность после обжига подвергают обработке абразивно-пластиковыми щетками.

 

Рисунок 7. Термообработанная поверхность камня

 

Бучардованная (бучардированная) фактура  - точечная фактура. Обработка поверхности предполагает использование специального инструмента — бучарды. Это шлифовальные машины с дисками. На дисках с внешней стороны укреплены специальные барабаны. Они крутятся и постукивают по камню. В итоге образуются полосы, при этом неровность рельефа не должна превышать 5 мм. Данный вид фактуры также используется при выполнении облицовочных работ.

 

Рисунок 8. Бучардованная фактура  

 

Колотая фактура, именуемая также «Скала» — имитирует природный раскол породы. После обработки поверхность представляет собой имитацию грубо обработанного камня с впадинами и выступами, расположенными в хаотичном порядке и не прошедшими дополнительную обработку. При таком способе обработки каждый камень выглядит по-своему уникально, приобретая матовый или гляцевый блеск, в зависимости от входящих в его состав слюды, кварца и других минералов. Скалывание осуществляется с помощью клиньев по предварительно ослабленной шпурами поверхности. Помимо облицовочных работ, такой вид фактур применяется в ландшафтных скульптурах.

 

Рисунок 9. Колотая фактура  

 

Состаренная поверхность – искусственно состаренная поверхность («под антику») получается при использовании абразивно-пластиковых щеток. Этот вариант подходит для горных пород, имеющих естественные прожилки, вкрапления разной плотности. В таком случае поверхность получается рельефная поверхность, имитирующая старину. Искусственно состаренная поверхность получается также под воздействием кислотного состава на поверхность камня. Эту технологию можно использовать на любых камнях содержащих кальций, наиболее популярным материалом для такого вида фактурирования является мрамор.

      

 Рисунок 10.  Состаренная поверхность камня

 

         Существуют определенные рекомендации по применению некоторых фактур относительно определенного вида камня, так например: гранит (полировка, бучардирование, термообработка), мрамор (полировка, искусственное состаривание камня), кварцит (колотая), оникс (полировка), песчанник (пескоструйная, пиленная, бучардирование). [3] Т.е. пестроцветным камням чаще всего  придают полированную поверхность или рельефные поверхности, которые должны подчеркнуть текстуру камня. А для декорирования монохромных камней применяются практически любые фактуры.

               

      

Рисунок 11. Комбинированные фактуры

 

Особый декоративный эффект достигается комбинированием различных фактур. [4] Также необходимо отметить, что применяя технологии изготовления вышеупомянутых фактур, можно создавать оригинальные поверхности с заданными графическими характеристиками.

Литература

  1. ГОСТ 9480-89 Плиты облицовочные из природного камня – М.: ИПК Издательство стандартов, 1990.
  2. URL: http://www.almir-m.ru/informacija/faktury-kamnja/ (дата обращения 15.03.14)
  3. URL: http://snip8.narod.ru/article/article_oblizovka_faktura.html (дата обращения 01.04.14)
  4. URL: http://www.antolini.com/ (дата обращения 08.04.14)
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